Multiphase Pumps Market By Pump Type (Twin-Screw, Helico-Axial, Progressive Cavity); By Application (Offshore, Onshore, Subsea); By End User (National Oil Companies, International Oil Companies, Independent E&P Firms); By Geography, Segment Revenue Estimation, Forecast, 2025–2030

Introduction And Strategic Context

The Global Multiphase Pumps Market is projected to reach USD 2.6 billion by 2030 , up from an estimated USD 1.7 billion in 2024 , expanding at a CAGR of 7.3% during the forecast period, according to Strategic Market Research.

 

Multiphase pumps are specialized flow systems designed to handle mixtures of oil, gas, water, and sometimes solid particles in a single stream — without requiring phase separation. This makes them a critical enabler for upstream oil & gas operations, especially in offshore and marginal fields where footprint, efficiency, and cost containment are non-negotiable. As energy firms aggressively push for leaner operations and lower total lifecycle costs, multiphase pumping is becoming a strategic asset rather than a niche technology.

 

The 2024–2030 period is particularly pivotal. Oilfield operators are not just seeking flow assurance — they’re engineering for fewer separation facilities, reduced capital expenditure, and greater operational autonomy in remote environments. That’s where multiphase pumps play a quiet but central role. These systems reduce the need for expensive separator units, shrink offshore topside structures, and simplify fluid handling in harsh environments — from the Arctic to deepwater Brazil.

 

At the heart of this market are a few key stakeholder groups:

• Original Equipment Manufacturers (OEMs) , like Sulzer , Baker Hughes , and Leistritz , who are refining twin-screw, helico -axial, and progressive cavity pump designs for higher gas volume fractions and abrasive content.

• Oilfield Service Companies , which are integrating multiphase pumps into broader enhanced oil recovery (EOR) strategies.

• National and International Oil Companies (NOCs & IOCs) , who are scaling up deployments as part of field extension projects.

• Investors and EPC firms , increasingly drawn to technologies that improve asset utilization and reduce downtime across well lifecycle stages.

What’s changed? It’s not just about production optimization anymore — it’s about field economics. In regions like West Africa, Southeast Asia, and parts of the North Sea, where brownfield projects are still viable, multiphase pumps allow operators to defer decommissioning and extract more from aging wells.

 

Also, the shift toward all-electric subsea systems, driven by decarbonization targets, is creating tailwinds. Multiphase pump developers are now under pressure to deliver smarter, digitally integrated, and remotely operable systems — ones that plug into SCADA or subsea control networks without adding layers of complexity.

 

From a policy angle, we’re seeing mixed signals. On one hand, energy security concerns are leading governments to support extended oilfield utilization. On the other, rising scrutiny over methane emissions and flaring is nudging companies toward systems that reduce venting — a side benefit of using multiphase pumps to move gas-liquid streams to central processing stations.

 

Market Segmentation And Forecast Scope

The multiphase pumps market is segmented along four core axes — pump type, application, end user, and geography. Each segment reflects how operators align technology selection with reservoir characteristics, well fluid profiles, and operational priorities.

By Pump Type

There are three dominant categories: twin-screw pumps, helico -axial pumps, and progressive cavity pumps. Twin-screw pumps are the most commonly used, largely due to their ability to handle high gas volume fractions and emulsions with minimal pulsation. They’re ideal for heavy-oil applications and are especially favored in brownfield retrofits. Helico -axial pumps, on the other hand, shine in deepwater projects, where high flow rates and gas-liquid handling are mission-critical. Progressive cavity pumps are used in more specialized scenarios, including low-flow, high-viscosity wells or marginal fields with limited infrastructure.

Helico -axial pumps are gaining momentum and are projected to be the fastest-growing segment through 2030 — driven by new subsea deployment models and rising offshore investments in Asia Pacific and Latin America.

 

By Application

Key use cases for multiphase pumps include offshore, onshore, and subsea field development. Offshore remains the largest application segment, with North Sea, Gulf of Mexico, and West African offshore operators depending on compact, integrated pump systems to optimize space and lower topside weight. Subsea deployments are gaining traction as companies pursue tieback strategies to extend the life of hub infrastructure. Onshore usage, while less dominant, is steady in unconventional basins like the Permian and Bakken, where multiphase boosters are used to manage gas-liquid slugs across extended gathering systems.

Subsea is the fastest-growing application area, with a high compound annual growth rate expected over the forecast period. That’s primarily due to the push toward all-electric subsea production systems that minimize the need for complex surface facilities.

 

By End User

Three main groups use multiphase pumps: national oil companies (NOCs), international oil companies (IOCs), and independent E&P firms. IOCs currently dominate market share, thanks to their extensive offshore project portfolios and higher appetite for capital-intensive technologies. However, NOCs in regions like the Middle East and Southeast Asia are beginning to scale deployments to optimize mature fields and support long-term recovery plans. Independents — especially in North America — often use smaller-scale systems in shale plays, although adoption is limited by budget sensitivity and shorter well lifespans.

 

By Region

Geographically, the market spans North America, Europe, Asia Pacific, Latin America, and the Middle East & Africa. Europe leads in current adoption, particularly in the North Sea, where multiphase pumping has been part of the standard toolkit for over a decade. North America follows, with a different use case focus — unconventional onshore. Asia Pacific is the fastest-growing region due to major offshore developments in Malaysia, China, and Australia. The Middle East is a sleeping giant, where multiphase systems are being piloted in enhanced recovery operations. Latin America — especially Brazil — is seeing renewed interest, thanks to deepwater field expansion under Petrobras and its partners.

 

Market Trends And Innovation Landscape

The multiphase pumps market is being shaped by a mix of mechanical innovations, digital integration, and shifting oilfield economics. For an industry traditionally resistant to rapid change, the last few years have brought a noticeable pivot. What once was seen as a niche application is now becoming a cornerstone of production strategy — especially in fields where asset maximization is critical.

Electric Subsea Boosting is Gaining Ground

One of the most important shifts is the move toward fully electric subsea multiphase pump systems. Operators are now ditching traditional hydraulic and topside-driven configurations in favor of systems that can run autonomously on the seafloor. These setups reduce weight, cost, and emissions — while increasing uptime and safety. Some OEMs are designing modular, plug-and-play units with onboard diagnostics that sync with centralized subsea control systems.

What’s different today is that these systems are more compact and reliable, making them viable even for smaller subsea tiebacks or marginal satellite wells.

 

Digital Twin and Condition Monitoring Are Now Standard

Digital capabilities are no longer optional. Operators now expect condition-based monitoring, predictive analytics, and real-time diagnostics as part of the core offering. Through embedded sensors and IoT connectivity, some multiphase pumps can now simulate operating scenarios using digital twins — enabling operators to tweak performance before issues arise. This not only reduces unscheduled downtime but also lowers OPEX by optimizing maintenance cycles.

More importantly, these insights are being fed into larger SCADA and asset management platforms. The goal isn't just to pump better — it’s to make the entire well system smarter.

 

Materials Science is Pushing New Boundaries

Pump internals are undergoing a quiet revolution. New coatings, ceramic liners, and wear-resistant alloys are helping systems last longer, especially in wells with high sand or corrosive fluids. Some manufacturers are now offering customizable internals based on specific fluid characteristics, which improves lifecycle economics and reduces service frequency.

In high-GVF (gas volume fraction) environments — particularly offshore — component durability is a key factor. The ability to tolerate abrasive or foaming flow regimes without losing performance is a major differentiator.

 

OEMs Are Forming Deep Partnerships with Operators

Beyond equipment sales, pump vendors are moving into long-term service contracts, performance-based leasing models, and joint R&D ventures. These partnerships are crucial in subsea environments, where reliability is paramount and retrieval costs are high. In fact, several European and Brazilian projects have adopted full-lifecycle support packages from OEMs — bundling installation, remote monitoring, and scheduled service into one commercial model.

This shift isn’t just about technology. It’s about de-risking — giving operators predictability in both performance and cost.

 

Hybrid Pump Designs Are Emerging

To meet diverse field conditions, some manufacturers are rolling out hybrid designs that blend the benefits of helico -axial and twin-screw mechanisms. These configurations offer broader operating ranges, which is useful when flow composition varies dramatically over the life of the well.

Also, compact vertical multiphase units are being tested for land-based applications where space is constrained. This opens up new deployment options in shale basins, storage caverns, and decentralized processing sites.

 

Competitive Intelligence And Benchmarking

The multiphase pumps market may seem niche, but competition among OEMs is heating up as operators demand smarter, more versatile systems that balance performance with cost-efficiency. A few global players dominate, but emerging innovators and regional manufacturers are starting to chip away at legacy positions — especially where customization, digital integration, or aftermarket service make a difference.

Baker Hughes

This company has arguably set the standard for high-performance multiphase boosting, particularly in offshore and subsea environments. Its helico -axial pump systems are widely deployed in deepwater fields and have been integral to several early mover projects in Brazil and West Africa. Beyond hardware, Baker Hughes has built a strong service model around remote monitoring and adaptive maintenance. The company’s focus is clear — offer reliability where retrieval is nearly impossible.

 

Sulzer

Sulzer remains a dominant name in twin-screw multiphase pumps, especially in European and Middle Eastern markets. It offers modular, skid-mounted systems favored in mature onshore fields and brownfield upgrades. The company’s recent push into AI-enabled pump diagnostics is helping it win long-term contracts, particularly with national oil companies looking for better lifecycle value. Sulzer’s advantage lies in precision engineering and its ability to handle challenging multiphase compositions, including high-viscosity crude.

 

Leistritz

Known for mechanical simplicity and strong aftermarket support, Leistritz focuses on progressive cavity and twin-screw pumps for both upstream and midstream applications. Its systems are frequently chosen for land-based installations and compact wellsite setups. Leistritz doesn’t dominate the subsea space, but it holds a loyal customer base where rugged reliability and simple maintenance are priorities. It’s a key player in markets like Canada, Germany, and parts of the Middle East.

 

Flowserve

Flowserve is pushing deeper into the multiphase segment by leveraging its broader portfolio of pumping solutions. The company’s value proposition lies in integration — supplying multiphase systems alongside valves, actuators, and condition monitoring software. While it’s not the top player in offshore or subsea, Flowserve has been gaining traction in modular oilfield developments and unconventional fields where bundling solutions is more cost-effective.

 

NOV (National Oilwell Varco)

NOV's presence in multiphase pumping is tied to its broader expertise in oilfield systems and automation. It targets shale and tight oil producers who need smaller, mobile multiphase systems to optimize early production and reduce flaring. The company is also investing in smart controls that automate pump operation based on real-time flow data. While NOV isn’t competing head-to-head with Baker Hughes in deepwater , it’s capturing market share in fast-cycle, infrastructure-light projects.

 

ITT Bornemann

This is a legacy player in twin-screw multiphase pumps, especially known for its work with European IOCs and NOCs. Its systems are used in both topside and subsea configurations, with strong performance in high-GVF environments. ITT Bornemann is often selected for its engineering precision and field-proven durability. The company is also part of several joint development projects focused on smart pumping architectures for mature fields.

 

Regional and Niche Entrants

Smaller players in China, India, and Latin America are starting to offer basic multiphase units at lower price points. While they don’t yet meet the durability or automation standards of global OEMs, their products are gaining attention in budget-constrained projects. In particular, some regional suppliers are offering customizable systems for low-flow or high-sand-content wells — markets typically underserved by the larger brands.

Across the board, the competitive edge is shifting from just performance to performance plus intelligence. The ability to predict failure, optimize energy use, and integrate with digital control systems is becoming as important as flow rate or durability. Service models are also a factor — especially in offshore and remote operations where pump downtime translates directly to lost production.

 

Regional Landscape And Adoption Outlook

Adoption of multiphase pumping technology isn’t evenly spread — it’s shaped by geography, geology, field maturity, and operator behavior. Some regions have treated multiphase pumps as essential for decades. Others are just beginning to understand their strategic value as energy dynamics shift toward more distributed, cost-sensitive production models.

North America

This region has been a steady adopter of multiphase systems, especially in unconventional plays. In the U.S., the Permian Basin, Eagle Ford, and Bakken are home to hundreds of multiphase pump installations. But the use case is different from offshore: here, it's about slug management, flare reduction, and boosting efficiency across long lateral tie-ins. Most units are skid-mounted and used above ground in decentralized production clusters.

Adoption is also rising in Canada, particularly in heavy oil applications in Alberta. Progressive cavity and twin-screw pumps are helping manage complex emulsions and sand-laden flows — often in harsh winter conditions. That said, cost pressure remains a barrier for smaller operators, and deployments tend to be highly selective.

 

Europe

Europe remains the most mature and technically advanced market for multiphase pumps — especially in the North Sea. Operators here have used these systems for over two decades to manage declining pressure in aging offshore fields. With strong regulatory scrutiny on emissions and flaring, multiphase pumps play a key role in maintaining flow assurance while reducing surface processing.

Norway and the UK lead the pack, with deep integration of multiphase boosting into subsea tiebacks and extended reach drilling. There’s also growing interest in using multiphase pumps in carbon capture and storage (CCS) projects, where mixed-phase fluid management is required during injection.

Eastern Europe, however, lags behind. While interest is rising, especially in Romania and Poland, adoption is still limited by cost, infrastructure, and availability of technical expertise.

 

Asia Pacific

This is the fastest-growing region for multiphase pump adoption. Offshore developments in Malaysia, Indonesia, Australia, and parts of China are increasingly integrating these systems into early-stage field designs. Operators are using them to simplify topside infrastructure and reduce CAPEX, especially where space and weight are constraints.

In India, national oil companies are experimenting with multiphase systems to boost marginal field output and reduce energy losses in onshore pipelines. Japan and South Korea are also exploring multiphase applications in hydrogen blending and gas-liquid processing — although these are still at pilot stages.

One major growth lever? Offshore field electrification. As more Asian operators pursue all-electric platforms, demand for electric multiphase pumps that can be remotely controlled and monitored is rising.

 

Latin America

Brazil is the clear regional leader, with multiphase pumps playing a vital role in deepwater pre-salt fields. Petrobras has been an early and aggressive adopter, often deploying subsea multiphase systems to enable long-distance tiebacks and delay surface separation. These systems are critical for reducing subsea infrastructure and managing complex gas-oil emulsions.

Outside Brazil, adoption is slower. Mexico and Argentina show some promise — particularly as mature fields are re-evaluated for incremental recovery — but investment cycles remain uncertain. In Venezuela, the technology exists but political and economic instability have severely limited new installations.

 

Middle East and Africa

In the Middle East, multiphase pumping is gaining traction, albeit cautiously. Operators in Oman, the UAE, and Saudi Arabia are testing these systems in enhanced oil recovery projects and marginal field redevelopments. The focus is on heavy oil and high-viscosity production — environments where traditional pumping is either inefficient or uneconomical.

Africa is a story of two extremes. West Africa — particularly Nigeria and Angola — is actively deploying multiphase pumps in offshore projects to manage long tiebacks and reduce surface infrastructure. Meanwhile, much of sub-Saharan Africa remains underpenetrated due to limited access to capital and infrastructure.

The challenge here isn’t demand — it’s technical capacity and long-term service support.

 

Regional Outlook Summary

Europe and Brazil lead in advanced subsea and offshore deployments. North America drives above-ground modular usage in unconventional basins. Asia Pacific is the fastest-growing, driven by offshore expansion and infrastructure electrification. The Middle East is warming up, and Africa remains uneven but promising in deepwater zones.

 

End-User Dynamics And Use Case

In the multiphase pumps market, the value proposition depends heavily on who’s buying and where they’re deploying. Unlike many industrial technologies, this isn’t a plug-and-play purchase. Each end user has unique field characteristics, budget thresholds, and operational expectations — which significantly influence both product selection and vendor relationships.

National Oil Companies (NOCs)

For NOCs, multiphase pumps are increasingly viewed as a strategic tool to maximize national reserves and prolong the life of legacy fields. In countries like Saudi Arabia, Malaysia, and Brazil, state-owned producers are deploying these systems in large-scale projects where recovery enhancement is tied to broader energy goals. That said, decision-making is often slower, and procurement cycles are longer due to government oversight. NOCs typically demand high customization, extended warranties, and strong in-country service support.

In the Middle East, for example, NOCs are exploring multiphase pumps not only to reduce gas flaring but also to support ambitious production targets without major infrastructure overhauls.

 

International Oil Companies (IOCs)

IOCs are the most technically aggressive adopters. They tend to lead the way in deepwater and harsh-environment deployments where multiphase pumps offer substantial returns on investment. These firms value high performance, low failure rates, and integration with digital field infrastructure. For IOCs, it's not just about lifting fluids — it's about data, uptime, and lifecycle economics. Most insist on remote monitoring capabilities and plug-and-play compatibility with existing control systems.

An IOC operating in the North Sea might deploy a fully electric multiphase pump with a digital twin interface — enabling predictive maintenance tied to offshore crew schedules.

 

Independent E&P Companies

Independents operate under different constraints. Their focus is speed, capital efficiency, and risk reduction. In tight oil and shale basins, these companies often rely on smaller, modular multiphase units to handle high-GVF flow and reduce early-stage production losses. But because many independents have shorter project horizons, they typically avoid long-term service contracts or high-maintenance systems.

Some vendors now offer leasing models or performance-based rental options for this segment — lowering the upfront investment and shifting the focus toward reliability and throughput.

 

Engineering, Procurement, and Construction (EPC) Firms

While not direct users, EPC firms play a growing role in specifying and integrating multiphase pumps into broader development packages. Their influence is particularly strong in offshore greenfield projects or major brownfield upgrades. These firms look for systems that simplify design, reduce weight, and minimize installation complexity. OEMs that can offer engineering support and flexible interfaces tend to win more business through this channel.

 

Use Case Highlight

A mid-size operator in offshore Malaysia faced declining pressure and increased water cut in a mature subsea field tied back to a central platform. Traditional separation wasn’t feasible due to limited topside space and high retrofit costs.

The operator partnered with an OEM to install a helico -axial multiphase pump on the seabed — the system was designed for high-GVF tolerance and connected via an all-electric control umbilical. The unit operated autonomously, with condition-based monitoring relayed to an onshore control center.

Within the first year, the operator reported a 22% increase in recoverable output and a 35% drop in intervention costs. The ability to keep the flow moving without installing new separators or compressors fundamentally changed the project’s economics — extending field life by at least five years.

 

Recent Developments + Opportunities & Restraints

Recent Developments (Last 2 Years)

• Baker Hughes announced in early 2024 the successful deployment of a fully electric subsea multiphase boosting system in the North Sea, capable of real-time diagnostics and remote reconfiguration th rough digital twin integration.

• Sulzer launched its next-generation twin-screw multiphase pump platform in 2023, featuring modular components and an AI-assisted performance monitoring dashboard designed for brownfield operations.

• Leistritz partnered with a European offshore operator in 2024 to co-develop a sand-tolerant multiphase unit optimized for high-viscosity flow in mature fields.

• NOV introduced a mobile multiphase pump system in late 2023 aimed at unconventional well operators in North America, combining gas-liquid flow handling with integrated emissions tracking.

• Flowserve signed a multi-year framework agreement in 2024 with a Middle Eastern NOC to supply multiphase pump skids for enhanced oil recovery projects across five fields.

 

Opportunities

• Electrification of Offshore Infrastructure
  As offshore platforms transition to all-electric systems, demand for electric multiphase pumps that support subsea tiebacks and remote operation is expected to accelerate — particularly in Asia Pacific and Europe.

• Brownfield Optimization Projects
  Many aging fields with declining pressure are being revitalized using compact multiphase units. These systems help avoid costly surface upgrades and improve recovery factors without disrupting existing infrastructure.

• Emerging Markets Adoption
  National oil companies in Southeast Asia, Latin America, and parts of Africa are showing increased interest in multiphase pumping to delay decommissioning and monetize marginal wells — opening new avenues for OEMs offering lower-cost, serviceable systems.

 

Restraints

• High Capital Cost for Subsea Installations
  Subsea multiphase systems require significant upfront investment and complex integration with control networks. This can delay adoption in regions with tight capital budgets or limited subsea infrastructure.

• Limited Skilled Workforce and Service Ecosystem
  In many developing markets, the lack of trained technicians and reliable aftermarket support hampers the performance and maintenance of multiphase pump systems, increasing operational risk.
   

7.1. Report Coverage Table

Report Attribute	Details
Forecast Period	2025 – 2030
Market Size Value in 2024	USD 1.7 Billion
Revenue Forecast in 2030	USD 2.6 Billion
Overall Growth Rate	CAGR of 7.3% (2025 – 2030)
Base Year for Estimation	2024
Historical Data	2019 – 2023
Unit	USD Million, CAGR (2025 – 2030)
Segmentation	By Pump Type, Application, End User, Geography
By Pump Type	Twin-Screw, Helico-Axial, Progressive Cavity
By Application	Offshore, Onshore, Subsea
By End User	National Oil Companies (NOCs), International Oil Companies (IOCs), Independent E&P Firms
By Region	North America, Europe, Asia Pacific, Latin America, Middle East & Africa
Country Scope	U.S., Canada, Brazil, UK, Norway, Germany, Saudi Arabia, UAE, China, India, Malaysia, Australia
Market Drivers	- Increased offshore and subsea production - Push for infrastructure-light recovery solutions - Rise of all-electric platforms and digital oilfield integration
Customization Option	Available upon request